Industrial Ultrafiltration Spiral-Wound Element:
ST (PES 10kDa)
Synder Filtration’s Ultrafiltration Elements offer an optimal combination of both flux and rejection in a comprehensive range of MWCO’s. Contact us today to learn more about our complete line of membrane products and services.
Synder’s ST membrane is Synder’s most popular ultrafiltration membrane used for whey protein (WPC/WPI) concentration in the dairy industry. With a molecular weight cut-off of 10kDa, it offers an ideal blend of flux and protein separation, and is sometimes used in conjunction with MT and/or VT for these types of applications. Ultrafiltration membranes such as ST are an important part of whey processing technology as they are able to efficiently and cost-effectively concentrate proteins within different types of whey (acid, sweet or casein) and maintain membrane durability. Diafiltration can also be employed during UF processing to increase yields and recovery of the proteins. MAX (high pH/high temperature) versions of Synder’s ultrafiltration membranes are also available, and can be sanitized without the use of chlorine, further enhancing the membrane and equipment life. Other applications for this membrane include protein/enzyme concentration, endotoxin and pyrogen removal and blood protein concentration in the biopharmaceutical industry, and gelatin concentration and egg white concentration in the food & beverage industry.
INDUSTRIAL SERIES BENEFITS
- Widest range of UF MWCO’s available
- Good resistance to pH and temperature
- High resistance to fouling
- Customizable dimensions for unique housings
COMMON APPLICATIONS
- Whey protein concentrate & isolate
production - Enzyme concentration
- Gelatin concentration
- Beverage
clarification
Element Specifications
RECOMMENDED OPERATING PARAMETERS
Membrane Type | |
Proprietary PVDF | Spiral-Wound with netted outerwrap or fiber glass hardshell (FRP) |
Pressure | PSI | Bar |
Max Inlet Pressure | 116 | 8.0 |
Min Outlet Pressure | 10 | 0.7 |
Max Differential Pressure per Element | 18 | 1.2 |
Max Permeate Backpressure | 5 | 0.3 |
Note: Soft start on boost pumps required to minimize pressure/flow shocks to elements.
Temperature | Fahrenheit | Celsius |
Max. Operating | 122° | 50° |
Max. CIP Temperature | 122° | 50° |
pH Parameters | pH |
pH Range during Operation at 25°C Max | 1.0-11.0 |
pH Range during CIP Operation at 50°C Max | 2.0-11.0 |
Peroxide | Max ppm. |
Free Peroxide in Product During Operation | <3 ppm |
Peroxide as a sanitizer at 25°C Max, pH6-7, 10minutes recirculation | 0.1% |
Chlorine | Norm PPM | Max PPM |
Free Chlorine During Operation | 0 | <0.1 |
Chlorine During CIP at pH10.8-11.0 and 50°C | 150 | 180 |
Note: Maximum chlorine exposure for all elements is 30 minutes per day at pH and temperature conditions listed above.
DIMENSIONS & WEIGHT
Element | Model No. | Diameter (B) in (cm) | Length (A) in (cm) | PWT ID/OD in (cm) | Tube Extension (C) in (cm) | Dry Weight lb (kg) |
1.8" | 1812TM | 1.8” (4.6) | 11.75” (29.8) | 0.665” (1.71) | 0.75” (perm) 1.00” (plug) |
1.0 (.45) |
2.5" | 2540TM 2540HF 2540HM |
2.4” (6.1) 2.4” (6.1) 2.4” (6.1) |
40.0” (101.6) 40.0” (101.6) 40.0” (101.6) |
0.75” (1.90) 0.625” (1.59) 0.75” (1.90) |
1.00” (2.54) – 1.00” (2.54) |
4.0 (1.8) 4.0 (1.8) 4.0 (1.8) |
4" | 4040TM 4040HM 4040HF |
3.9” (9.9) 3.9” (9.9) 3.9” (9.9) |
40.0” (101.6) 40.0” (101.6) 40.0” (101.6) |
0.75” (1.90) 0.75” (1.90) 0.625” (1.59) |
1.00” (2.54) 1.00” (2.54) – |
12.0 (5.5) 12.0 (5.5) 12.0 (5.5) |
8" | 7940HF 8040HF |
7.9” (20.1) 7.9” (20.1) |
40.0” (101.6) 40.0” (101.6) |
1.138” (2.89) 1.125” (2.86) |
– – |
35.0 (15.9) 35.0 (15.9) |
Recommended Element Cross Flow Rate
Element | Feed Spacer (in miles)
|
||||||||||
1.8" | m3/hr gpm |
0.7 3 |
0.8 3 |
0.9 4 |
1.0 4 |
1.1 5 |
|||||
2.5" | m3/hr gpm |
1.3 6 |
1.5 7 |
1.8 8 |
2.0 9 |
2.1 9 |
|||||
4.0" | m3/hr gpm |
3 15 |
4 17 |
5 20 |
5 23 |
5 24 |
|||||
8" | m3/hr gpm |
15 66 |
17 75 |
20 89 |
23 99 |
24 105 |
*Note: The recommended cross flow rate will be subject to differential pressure limitations and specific applications.
Membrane Area(SQ. FT.)
Element | Feed Spacer (in mils)
|
|||||||||
1812TM | 3.1 | 2.7 | 2.1 | 1.6 | 1.3 | |||||
2540M | 28 | 24 | 20 | 16 | 13 | |||||
2540F | 30 | 26 | 22 | 17 | 14 | |||||
4040M | 81 | 72 | 58 | 46 | 39 | |||||
4040F | 86 | 75 | 61 | 49 | 41 | |||||
7940F | 379 | 335 | 268 | 210 | 178 | |||||
8040F | 379 | 335 | 268 | 210 | 178 |
TECHNICAL NOTES
For element sizes not listed, please call or email Synder Filtration for details. We can design an element to fit your exact needs – just specify the element outer diameter (OD) or vessel/housing inner diameter (ID), element inner diameter (ID), and length. Elements are also available with or without a controlled bypass tail. Additional feed spacers are also available. Trials should be conducted to determine optimal application conditions.
Applications
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Resources
MEMBRANE RESOURCES
- Definition of a Membrane
- Membrane Materials: Organic vs. Inorganic
- Pressure-Driven Membrane Filtration Processes
- Concentration Polarization in Pressure-Driven Processes
- Degrees of Membrane Separation
- Flux Behavior in Membrane Processes
Module Configurations & Processes
-> View all membrane resources
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