Sanitary Ultrafiltration Spiral-Wound Element
MT (PES 5kDa)
Synder Filtration’s Ultrafiltration Elements offer an optimal combination of both flux and rejection in a comprehensive range of MWCO’s. Contact us today to learn more about our complete line of membrane products and services.
MT is a slightly tighter version of the popular ST membrane and can be commonly used for similar applications. This particular PES-based ultrafiltration membrane is well-suited for whey protein (WPC/WPI) concentration and milk protein (MPC/MPI) concentration and purification. Enzymes, proteins, and plant extracts can also be separated and concentrated while allowing salts and excess water to pass through the membrane, increasing the product yields compared to conventional methods for these types of applications. Other applications outside of the dairy industry include endotoxin and pyrogen removal and protein/enzyme concentration in the biopharmaceutical industry, and gelatin production and egg white concentration in the food & beverage industry.
STANDARD SERIES BENEFITS
- Conforms to 3-A, FDA, and USDA sanitary standards
- Widest range of UF MWCO’s available
- Good resistance to pH and temperature
- High resistance to fouling
- Customizable dimensions for unique housings
COMMON APPLICATIONS
- Whey protein concentrate & isolate production
- Enzyme concentration
Element Specifications
RECOMMENDED OPERATING PARAMETERS
Operating Parameters | |
Maximum Temperature | 55°C (131°F) |
pH Range @ Max Temperature | 3-9 |
pH Range @ Ambient Temperature | 2-10 |
Pressure | PSI | Bar |
Max Inlet Pressure | 120 | 8.3 |
Min Outlet Pressure | 10 | 0.7 |
Max Differential Pressure per Element | 18 | 1.2 |
Max Permeate Backpressure | 5 | 0.3 |
Note: Soft start on boost pumps required to rninimize pressure/flow shocks to elements.
Changing Parameters | |
Maximum Temperature (Short term <30min) | 50°C (122°F) |
pH Range @ Max Temperature | 2-11 |
pH Range @ Ambient Temperature | 1.8-11 |
Chlorine | Norm PPM | Max PPM |
Free Chlorine During Operation | 0 | <0.1 |
Chlorine During CIP at pH10.8-11.0 and 50°C | 150 | 180 |
Note: Maximum chlorine exposure for all elements is 30 minutes per day at pH and temperature conditions listed above.
Dairy Product Total Solids Limits | Feed Spacer (in mils)
|
|||||||
Sweet Whey Max. T.S. | 15 | 25 | 28 | 30 | ||||
Acid Whey Max. T.S. | 15 | 24 | 26 | 28 | ||||
Skim Milk Max. T.S. | 14 | 24 | 26 | 28 | ||||
Whole Milk Max. T.S. | 15 | 30 | 33 | 35 |
Note: Trials should be made to determine temperature and viscosity effects.
Element Dimensions
Element | Model No. | Diameter (B) in | Length (A) in | P.W.T. ID |
1.8" | 1812F | 1.8 | 12 | 0.63 |
2.5" | 2519 2540F 2540M* |
2.5 2.5 2.5 |
19.25 40 38 |
0.63 0.63 0.75 |
3.8" | 3838 3838.75 3850 3938.75 |
3.8 3.8 3.8 4.0 |
38 38.75 50 38.75 |
0.83 0.83 0.83 0.63 |
4.3" | 4333 4335 4335.5 4336 4338 |
4.3 4.3 4.3 4.3 4.3 |
33 35 35.5 36 38 |
0.83 0.83 0.83 0.83 0.83 |
5.8" | 5838 | 5.8 | 38 | 1.14 |
6.3" | 6338 6324 |
6.3 6.3 |
38 24 |
1.14 1.14 |
6.4" | 6438 6424 |
6.4 6.4 |
38 24 |
1.14 1.14 |
7.8" | 7838 7824 |
7.8 7.8 |
38 24 |
1.14 1.14 |
8" | 8038 8040 8238 8240 8338 8340 |
8.0 8.0 8.2 8.2 8.3 8.3 |
38 40 38 40 38 40 |
1.14 1.14 1.14 1.14 1.14 1.14 |
9.8" | 9838 | 9.8 | 38 | 1.14 |
10" | 10338 | 10.3 | 38 | 1.14 |
*1″ permeate tube extensions (0.75″ OD)
Recommended Element Cross Flow Rate
Element | Feed Spacer (in mils)
|
||||||||||
1.8" | m3/hr gpm |
1 4 |
1 5 |
1 6 |
2 7 |
2 7 |
|||||
2.5" | m3/hr gpm |
2 9 |
2 10 |
3 11 |
3 12 |
3 13 |
|||||
3.8" | m3/hr gpm |
5 22 |
6 25 |
7 29 |
8 33 |
8 35 |
|||||
4.3" | m3/hr gpm |
6 29 |
7 32 |
9 38 |
10 44 |
10 46 |
|||||
5.8" | m3/hr gpm |
12 51 |
13 59 |
16 69 |
18 78 |
19 83 |
|||||
6.3" | m3/hr gpm |
15 65 |
17 74 |
20 88 |
22 99 |
24 105 |
|||||
8" | m3/hr gpm |
21 94 |
24 107 |
29 128 |
33 143 |
35 154 |
|||||
10" | m3/hr gpm |
42 184 |
48 213 |
57 250 |
64 283 |
68 299 |
The recommended cross flow rate will be subject to differential pressure limitations and specific applications. Please consult Synder Filtration if additional information is needed.
Membrane Area(SQ. FT.)
Element | Model No. | Feed Spacer (in mils)
|
|||||||||
1.8" | 1812F | 4.3 | 3.6 | 2.9 | 2.1 | 1.8 | |||||
2.5" | 2519 2540M 2540F |
15 34 35 |
13 29 30 |
10 22 23 |
8 17 18 |
7 15 16 |
|||||
3.8" | 3838 3838.75 3850 3938.75 |
85 86 100 102 |
72 74 84 89 |
58 59 70 69 |
46 47 52 53 |
38 39 46 47 |
|||||
4.3" | 4333 4335 4335.5 4336 4338 |
99 105 107 108 115 |
86 91 93 94 100 |
66 71 72 73 77 |
53 56 57 58 62 |
44 47 48 49 52 |
|||||
5.8" | 5838 | 210 | 184 | 147 | 114 | 96 | |||||
6.3" | 6324 6338 |
150 245 |
134 220 |
107 176 |
83 136 |
70 115 |
|||||
6.4" | 6424 6438 |
157 258 |
140 230 |
112 184 |
83 136 |
74 122 |
|||||
7.8" | 7824 7838 |
242 396 |
210 344 |
166 273 |
132 216 |
110 180 |
|||||
8" | 8038 8040 8238 8240 8338 8340 |
414 414 441 441 450 450 |
368 368 384 384 400 400 |
287 287 302 302 311 311 |
225 225 238 238 245 245 |
189 189 201 201 207 207 |
|||||
9" | 9838 | N/A | 564 | 440 | 351 | 296 | |||||
10" | 10338 | N/A | 620 | 492 | 386 | 326 |
TECHNICAL NOTES
For element sires not listed, please coil or email Synder Filtration for Moils. We can design on element to fit your exact needs -just specify the element outer diameter (OD) or vessel/housing inner diameter OD), element inner diameter OD, and length. Elements ore also available with or without a controlled bypass tall Additional feed spacers are also available. Trials should be conducted to determine optimal application.
Element Descriptions
Model No. | OD (in.) | L (in.) | ID* (in.) | Weight (lb) | Weight (kg) |
1812F | 1.8 | 12 | 0.63 | 1.0 | 0.5 |
2519 2540F 2540M* |
2.5 2.5 2.5 |
19.25 40 38 |
0.63 0.63 0.75 |
2 4 4 |
0.9 1.8 1.8 |
3838 3838.75 3850 3938.75 |
3.8 3.8 3.8 4.0 |
38 38.75 50 38.75 |
0.83 0.83 0.83 0.63 |
10 10 13 10 |
4.5 4.5 5.9 4.5 |
4333 4335 4335.5 4336 4338 |
4.3 4.3 4.3 4.3 4.3 |
33 35 35.5 36 38 |
0.83 0.83 0.83 0.83 0.83 |
11 11 11 11 12 |
5.0 5.2 5.2 5.2 5.4 |
5838 | 5.8 | 38 | 1.14 | 15 | 7 |
6338 6324 6438 6424 |
6.3 6.3 6.4 6.4 |
38 24 38 24 |
1.14 1.14 1.14 1.14 |
16 17 29 18 |
7 7.7 13.2 8.2 |
7838 7824 |
7.8 7.8 |
38 24 |
1.14 1.14 |
40 26 |
18.2 11.8 |
8038 8040 8238 8240 8338 8340 |
8.0 8.0 8.2 8.2 8.3 8.3 |
38 40 38 40 38 40 |
1.14 1.14 1.14 1.14 1.14 1.14 |
38 39 38 40 40 40 |
17.2 17.7 17.2 18 18 18 |
9838 | 9.8 | 38 | 1.14 | 42 | 19.1 |
10338 | 10.3 | 38 | 1.14 | 50 | 22.7 |
*1″ permeate tube extensions (0.75″ OD)
Note: Different diameters are available. Please specify your requirements when ordering. Specifications are subject to change without notice.
Applications
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Resources
MEMBRANE RESOURCES
- Definition of a Membrane
- Membrane Materials: Organic vs. Inorganic
- Pressure-Driven Membrane Filtration Processes
- Concentration Polarization in Pressure-Driven Processes
- Degrees of Membrane Separation
- Flux Behavior in Membrane Processes
Module Configurations & Processes
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